Aerospace Prototyping

Get high-quality manufacturing services for your custom aerospace prototypes and production parts. Launch products faster, reduce risks, and streamline production processes with on-demand production at competitive prices.

  • Production-grade products
  • ISO 9001:2015 certified
  • 24/7 engineering support

Home >Industries >Robotics and Automations

At 3ERP, we have extensive experience prototyping and manufacturing automotive parts, including for leading automotive companies such as BMW, Bentley, Lamborghini, and Land Rover. We use rapid prototyping techniques to produce high-performance physical prototypes built to pass the most rigorous verification and testing procedures.

Why manufacture
robotics & automation parts
with 3ERP?

3E Rapid Prototyping (3ERP) is an ISO9001-2015 certified manufacturer that can guarantee top quality parts in an industry that demands rigorous consistency and quality control.

We can fulfill orders of virtually any size, from one-off engine part prototypes to full production of injection molded headlamp covers.

Equal parts machine shop and digital manufacturing specialist, we offer a range of manufacturing technologies and services, from CNC machining to 3D printing.

Our extensive facilities and partner network allows us to fulfill orders quickly, no matter the quantity or complexity.

We have been manufacturing automotive parts for over a decade and our skilled engineers know how to get the best outcomes from your designs.

Our engineers will review your designs immediately to provide a fast and accurate quotation for the project.

Robotics & automation prototyping and manufacturing with PPS

At PPS, we provide robotics and automation customers with rapid prototyping and services like CNC machining and Injection Molding. Our expert team has the knowledge and skills to help bring new product concepts to life. For more information on our prototyping capabilities and how we serve the robotics industry, contact us or request a quote today.

 

What kind of 
aerospace & 
defense parts 

can we make?

Difference between 

robotics and 

automation

The robotics and automation industries are closely linked. Automation is a broader category that describes the use of machines, computers, and other equipment to perform tasks — manual, mathematic, procedural, etc. — that would otherwise need to be carried out by human workers. Robotics, on the other hand, is the use of physical robots to perform physical tasks.

Robotics and automation often go hand in hand, as in industrial manufacturing. In an automotive factory, for example, an assembly line typically consists of hundreds of manufacturing robots performing automated tasks, sometimes with the aid of machine vision. However, automation can exist without robotics (in software automation, for example) and robotics can exist without automation (such as a medical robot controlled by a surgeon).

As a specialist in the prototyping of physical components, 3ERP receives many orders for robotics components. But we can also produce other types of automation parts such as conveyor belt components, automatic control equipment, and logic controller components.

End effectors: How prototyping helps
get from A to B

Robotic end effectors — essentially the “hands” of the robot that can perform tasks like gripping or manipulating — are key components in a robotic system. Prototyping robotic end effectors is an important stage in the development of a robotic system, as it allows the engineer to test certain designs, materials, and fabrication techniques. Because end effector components like sensors and actuators are used to achieve highly precise control and feedback, it is important to carry out iterative prototyping and testing to achieve optimal performance.

Aerospace manufacturing
processes

PPS offers wide range of manufacturing processes for aerospace prototypes and production parts.

CNC Machining

By using CNC milling & turning, we can make a wide range of prototypes and production parts

Injection Molding

We offer low-volume prototype moldings and mass production moldings.

3D Printing

We provide 3D printing services using a range of cutting-edge additive manufacturing technologies for metal or plastic parts

Vacuum Casting

Our low-cost vacuum casting services are suitable for prototyping casings, housings, and tubing for complex robotic assemblies

Robotics & automation manufacturing possibilities

In the robotics industry, most robotic systems typically require a rugged, sturdy frame that allows the system to perform a range of useful mechanical motions, such as swiveling, extending, or carrying out a specific task with its end effector. At 3ERP, we can use our range of manufacturing processes and reliable materials to make high-quality metal parts like frames, shoulder joints, and gears.

Many robots — particularly those used in manufacturing — have similar structures when it comes to parts like the arm and shoulder, but the end effector is what makes the robot unique and allows it to perform its chosen function. An end effector or end of arm tooling (EOAT) often requires several complex and intricate components that work together to allow the robot to grip, pick, cut, or do whatever it is tasked with doing.

As well as structural and task-specific parts, 3ERP is equipped to make casings, housings, tubing, and other important components for robotic assemblies. Made from plastic or metal, these important parts can be used to house structural elements, as well as mechanical and electronic components. Prototyping robotic housings can be achieved with low-cost processes 3D printing or urethane casting.

Robotics & 

Automation Part 

Gallery

For the years we have gathered relevant experience that enables us to handle any aerospace projects. Here’s the gallery of aerospace prototypes and production parts for our worldwide clients.

Automotive manufacturing materials

We offer a huge range of material possibilities with all our manufacturing processes. Some common choices for automotive projects are listed below.

Best technologies

Benefits

Example parts

Steel

CNC machining, rapid tooling

Strong, corrosion-resistant, range of grades

Brake components, engine components

Aluminum

CNC machining, rapid tooling, sheet metal

Machinable, strong, range of grades

Cylinder heads, manifolds, Ductwork, housings, bus ducts

Titanium

CNC machining, SLM 3D printing

Lightweight, temperature-resistant

Engine valves, axle shafts, pipes, nuclear waste storage, pumps, turbines

PA(Nylon)

CNC machining, SLS 3D printing, injection molding

Strong, smooth surface finish

Peripheral engine parts, covers and housings

PMMA

CNC machining, injection molding

Transparent, shatter-resistant

Lighting components

Silicone

Liquid silicone injection molding

Durable, flexible, biocompatible, inert

Seals, cover assemblies, Fluid management devices, respiratory devices

Applicable Finishes For Automotive Industry

3ERP offers wide variety high level surface finishes. We only list some of the common finishing options. There are more finish options for custom parts for Automotive Industry.

Name

Applicable to

Feature

Color

Thickness

As machined

Metals & Plastics

Tool marks visible

N/A

N/A

Sanding & Polishing

Metals & Plastics

Brushed & gloss mirror surface

N/A

0.02-0.05mm removed

Sand, Bead Blasted

Metals & Plastics

matt or satin surface

N/A

N/A

Painted

Metals & Plastics

Matt, gloss, texture

colors can be matched as needed

0.05mm to 0.1mm

Powder coat

Metals

Matt, Gloss & Texture

colors can be matched as needed

0.05mm to 0.15mm

Anodized

Aluminum

Tool marks visible, Smooth, Matt & Gloss

colors can be matched as needed

0.002mm to 0.04mm

E-Coating

Metals

Matt & Gloss

Black

0.015mm to 0.035mm

Nickel Plating

Metal

Gloss

Silver

0.004mm to 0.05mm

Chromed

Metals & Plastics

Satin & Gloss

Silver

0.001mm to 0.3mm

Zinc Plating

Metals

Gloss

Silver & Black

0.005mm to 0.2mm

Chromate Conversion Coating

Aluminum

Tool marks visible, Smooth and Matt

Clear/ slight yellow tint

0.25-1 um

Robotics Faqs

Is PPS ISO certified?

Penta Prototyping Service(PPS) is an ISO9001-2015 certified manufacturer that can guarantee top quality parts in an industry that demands rigorous consistency and quality control.

For certain manufacturing processes like injection molding, we can provide a T1 sample for your parts, then further samples if required.

We can fulfill orders quickly, but lead times depend on a few factors, such as the manufacturing process, order quantity, and part complexity. CNC machined parts can take as little as five days, 3D printed parts can take as little as three days, while moldings made via rapid tooling can take as little as 5–7 days.

3ERP values privacy and security with the utmost seriousness and will happily sign a non-disclosure agreement (NDA) at your request, giving you peace of mind about your intellectual property.

Put your parts into production today

All information and uploads are secure and confidential.

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