Aerospace Prototyping

Get high-quality manufacturing services for your custom aerospace prototypes and production parts. Launch products faster, reduce risks, and streamline production processes with on-demand production at competitive prices.

  • Production-grade products
  • ISO 9001:2015 certified
  • 24/7 engineering support
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At PPS, we have extensive experience prototyping and manufacturing automotive parts, including for leading automotive companies such as BMW, Bentley, Lamborghini, and Land Rover. We use rapid prototyping techniques to produce high-performance physical prototypes built to pass the most rigorous verification and testing procedures.

Why manufacture
automotive parts
with PPS?

  • ISO certified

3E Rapid Prototyping (3ERP) is an ISO9001-2015 certified manufacturer that can guarantee top quality parts in an industry that demands rigorous consistency and quality control.

  • Huge production capacity

We can fulfill orders of virtually any size, from one-off engine part prototypes to full production of injection molded headlamp covers.

  • Range of services

Equal parts machine shop and digital manufacturing specialist, we offer a range of manufacturing technologies and services, from CNC machining to 3D printing.

  • ISO certified

Our extensive facilities and partner network allows us to fulfill orders quickly, no matter the quantity or complexity.

  • Skilled and experienced

We have been manufacturing automotive parts for over a decade and our skilled engineers know how to get the best outcomes from your designs.

  • Easy quotation system

Our engineers will review your designs immediately to provide a fast and accurate quotation for the project.

Aerospace prototyping and manufacturing with PPS

Producing reliable aerospace part prototypes is a task that relies on accuracy, quality, and strictly adhering to specifications. For the years while we have specialized in aerospace prototyping, we have gathered expertise to produce all kinds of aerospace parts, whether simple or complex. 3ERP conducts numerous quality checks and testing that all the parts produced must be satisfied by our customers, as well as undergo the most rigorous certification and testing procedures. Request a quote for your designs or contact us for information about how we can work with you in your area of the medical industry.

 

What kind of 
aerospace & 
defense parts 

can we make?

  • Seats
  • Turbines
  • Brakes
  • Air Conditioning Systems
  • Lighting System
  • Night Vision Device
  • Helmets
  • Tank Model
  • Engines
  • Fastening Items such as Screws
  • Electrical Parts
  • Vacuum Pumps
  • Gears
  • Transmission Components
  • Unmanned Aerial Vehicle
  • Fuselages
  • Tire Parts
  • Radar Systems
  • Fuel Pumps
  • Wing Support
  • Dashboard
  • Teaching Aids
  • Protective Gear

Aerospace manufacturing
processes

3ERP offers wide range of manufacturing processes for aerospace prototypes and production parts.

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CNC Machining

By using CNC milling & turning, we can make a wide range of prototypes and production parts

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Injection Molding

We offer low-volume prototype moldings and mass production moldings.

See Our Injection Molding Service

3D Printing

We provide 3D printing services using a range of cutting-edge additive manufacturing technologies for metal or plastic parts

See Our Injection Molding Service

Sheet Metal Fabrication

Laser cutting, bending, stamping, spinning, punching, welding.

See Our Injection Molding Service

Automotive manufacturing possibilities

We produce prototypes for many interior vehicle parts, such as the steering wheel, dashboard, and console. By utilizing rapid prototyping, interior parts can be tested in different ways. For example, steering wheels can be evaluated for their grip, dashboards can be verified for color, and consoles can be assessed for the amount of wear they show after use. The results gathered from these tests can provide insight into whether a design needs alteration.

Many aerospace parts can be machined by CNC, such as transmissions, landing gear components, electrical components, bulkheads and wing skins. Precision machining is required with high-quality 5-axis machining centers when the job involves the production of critical end-use components.

Parts that lend themselves toward aerospace CNC machining are typically low-volume parts that require high strength and fine features. Machining might also be used to repair or modify existing parts, to add detailed features, or to add engraved textual information such as serial numbers. Some parts may be post-machined only, after being cast or extruded.

Aerospace Part
Gallery

For the years we have gathered relevant experience that enables us to handle any aerospace projects. Here’s the gallery of aerospace prototypes and production parts for our worldwide clients.

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Automotive manufacturing materials

We offer a huge range of material possibilities with all our manufacturing processes. Some common choices for automotive projects are listed below.

Best technologies

Benefits

Example parts

Steel

CNC machining, rapid tooling

Strong, corrosion-resistant, range of grades

Brake components, engine components

Aluminum

CNC machining, rapid tooling, sheet metal

Machinable, strong, range of grades

Cylinder heads, manifolds, Ductwork, housings, bus ducts

Titanium

CNC machining, SLM 3D printing

Lightweight, temperature-resistant

Engine valves, axle shafts, pipes, nuclear waste storage, pumps, turbines

PA(Nylon)

CNC machining, SLS 3D printing, injection molding

Strong, smooth surface finish

Peripheral engine parts, covers and housings

PMMA

CNC machining, injection molding

Transparent, shatter-resistant

Lighting components

Silicone

Liquid silicone injection molding

Durable, flexible, biocompatible, inert

Seals, cover assemblies, Fluid management devices, respiratory devices

Applicable Finishes For Automotive Industry

3ERP offers wide variety high level surface finishes. We only list some of the common finishing options. There are more finish options for custom parts for Automotive Industry.

Name

Applicable to

Feature

Color

Thickness

As machined

Metals & Plastics

Tool marks visible

N/A

N/A

Sanding & Polishing

Metals & Plastics

Brushed & gloss mirror surface

N/A

0.02-0.05mm removed

Sand, Bead Blasted

Metals & Plastics

matt or satin surface

N/A

N/A

Painted

Metals & Plastics

Matt, gloss, texture

colors can be matched as needed

0.05mm to 0.1mm

Powder coat

Metals

Matt, Gloss & Texture

colors can be matched as needed

0.05mm to 0.15mm

Anodized

Aluminum

Tool marks visible, Smooth, Matt & Gloss

colors can be matched as needed

0.002mm to 0.04mm

E-Coating

Metals

Matt & Gloss

Black

0.015mm to 0.035mm

Nickel Plating

Metal

Gloss

Silver

0.004mm to 0.05mm

Chromed

Metals & Plastics

Satin & Gloss

Silver

0.001mm to 0.3mm

Zinc Plating

Metals

Gloss

Silver & Black

0.005mm to 0.2mm

Chromate Conversion Coating

Aluminum

Tool marks visible, Smooth and Matt

Clear/ slight yellow tint

0.25-1 um

Aerospace

FAQ’s

Is PPS ISO certified?
Yes, 3E Rapid Prototyping (3ERP) is an ISO9001-2015 certified manufacturer. We manufacture parts to a high standard, no matter the project or the customer.

For certain manufacturing processes like injection molding, we can provide a T1 sample for your parts, then further samples if required.

We can fulfill orders quickly, but lead times depend on a few factors, such as the manufacturing process, order quantity, and part complexity. CNC machined parts can take as little as five days, 3D printed parts can take as little as three days, while moldings made via rapid tooling can take as little as 5–7 days.

3ERP values privacy and security with the utmost seriousness and will happily sign a non-disclosure agreement (NDA) at your request, giving you peace of mind about your intellectual property.

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